Professional Automotive Teaching Equipment External Lighting System Training Bench Automotive Electrical Trainer

I. Product Overview
This equipment is based on actual automotive exterior lighting system components—including left and right headlight assemblies, front fog light assemblies, tail light assemblies, license plate lights, lighting switches, hazard light switches, and the instrument cluster—to fully demonstrate the structural composition and operational processes of the system. It is suitable for meeting the practical needs of theoretical instruction and maintenance training regarding automotive exterior lighting systems in colleges, universities, and vocational technical schools.
II. Equipment Structure and Materials
1. The panel frame is constructed from Q235A carbon steel (see Section V for detailed specifications) using a cold-stamped sheet metal design, offering an aesthetically pleasing appearance.
2. The base frame is welded from 40x40mm Q235A carbon steel square tubing. The side panels are made of Q235A steel plate (thickness ≥1.5mm) and feature a detachable design relative to the upper panel frame, secured with stainless steel bolts. A horizontal work surface is provided atop the base frame, with a clear width of at least 385mm, suitable for placing testing instruments, training materials, and tools. The tabletop is equipped with an integrated, vacuum-formed ABS plastic anti-slip mat that offers anti-slip and anti-static properties to ensure operational safety.
3. The drawers on both sides feature a cold-stamped Q235A carbon steel structure with an attractive appearance; they are fitted with soft-close, silent slide rails and chrome-plated handles.
4. The entire unit features a powder-coated finish and is mounted on four 3-inch industrial-grade casters with self-locking mechanisms, ensuring flexible mobility, safety, reliability, and durability.
5. The equipment panel is made of 4mm-thick high-grade aluminum-composite material that is impact-resistant, stain-resistant, fire-retardant, and moisture-proof, with a surface treated via a special primer-coating process. A color UV-printed circuit diagram is displayed on the panel, allowing students to intuitively compare the diagram with the actual components to understand and analyze the operating principles of the automotive exterior lighting system.
III. Electrical System Composition and Functions
1. 1. A fully functional automotive exterior lighting system that clearly demonstrates the system's components and operational processes.
2. Operation of the various lighting switches allows for a realistic demonstration of the system's functions.
3. The equipment includes left and right headlight assemblies, left and right front fog light assemblies, left and right tail light assemblies, a license plate light, lighting switches, a hazard light switch, an instrument cluster, etc.
4. The panel is equipped with 2mm test terminals designed for a secure fit with multimeter probes, ensuring reliable contact. These terminals serve as test points for directly measuring electrical signals—such as resistance, voltage, current, and frequency—from the system's circuit components for the purpose of fault diagnosis and signal monitoring.
5. The system operates using a switching power supply that converts standard 220V AC mains into 12V DC via internal transformer and rectifier circuitry; this eliminates the need for a battery and the associated hassle of recharging, while also providing short-circuit protection for the 12V DC output.

Guangdong Zhongcai Education Equipment Co., Ltd. is a professional manufacturer with over 20 years of experience in producing automotive teaching and training equipment. As a national high-tech enterprise, we specialize in the design, development, and production of automotive electrical systems, engine and chassis training platforms, new energy vehicle training equipment, and intelligent diagnostic teaching systems.

Our factory is equipped with modern production lines, advanced processing equipment, and professional testing facilities, enabling large-scale manufacturing with consistent quality. Every product undergoes strict quality control and functional testing to ensure durability, safety, and long-term performance in teaching environments.

We offer flexible OEM and ODM services, including product customization, functional integration, and branding solutions, to meet the specific needs of schools, training centers, and enterprises worldwide. With a focus on efficiency, reliability, and responsive service, Guangdong Zhongcai Education Equipment Co., Ltd. supports global partners in delivering high-standard vocational education and cultivating skilled automotive professionals.