New Energy Vehicle High-Voltage Systems Wall-Mounted Training System Automotive Training Equipment Manufacturer

I. Product Overview
This equipment is based on actual components or illustrations of high-voltage systems found in new energy vehicles (NEVs). It utilizes transparent acrylic conduits to connect the high-voltage components—such as the drive motor, traction battery, motor controller, and high-voltage power distribution unit—thereby demonstrating the structural layout of the high-voltage wiring. The transparent acrylic conduits are equipped with "flowing" (sequential) LED lights, with different colors used to distinguish the high-voltage control processes for each assembly, providing a comprehensive view of the NEV high-voltage system's architecture. It is designed to meet the practical training requirements for theoretical instruction and maintenance practice regarding NEV high-voltage systems in colleges, universities, and vocational/technical schools.

II. Equipment Structure and Materials
1. The panel frame is constructed from Q235A carbon steel (see Section V for detailed specifications), formed via cold-stamping, resulting in an aesthetically pleasing design.
2. The base frame is fabricated from welded 40×40 mm Q235A carbon steel square tubing, with side panels made of Q235A steel plate (thickness ≥ 1.5 mm). The base frame is designed as a separate unit from the upper panel frame and is secured using stainless steel bolts. A horizontal work surface is provided atop the base frame, with a net width of at least 385 mm.
3. The drawers on both sides are constructed from cold-stamped Q235A carbon steel. They feature a sleek appearance, self-closing/soft-close silent drawer slides, and chrome-plated handles.
4. The entire unit is finished with a durable powder-coat (spray) finish and is equipped with four 3-inch industrial-grade, lockable casters, ensuring flexible mobility, safety, reliability, and long-term durability.
5. The equipment panel consists of a 4 mm thick, high-grade aluminum-composite board that is impact-resistant, stain-resistant, fireproof, and moisture-proof, with a surface treated with a specialized primer. The panel features full-color UV-printed graphics indicating the placement areas for the actual components, allowing students to intuitively compare the physical parts with the diagrams to understand and analyze the operating principles of NEV high-voltage systems.

III. Electrical System Composition and Functions
1. The equipment is based on actual components or illustrations of NEV high-voltage systems, providing a clear and comprehensive demonstration of their structural composition.
2. Components: Drive motor, motor controller, drive half-shafts, front and rear disc brakes, vacuum pump, ABS pump, brake pedal assembly, accelerator pedal, gear selector, parking brake switch, EPB control unit, high-voltage power distribution box, on-board charger (OBC), DC-DC converter, AC charging port, DC charging port, smart display screen, transparent acrylic components, and a sequential (flowing) light system.
3. The high-voltage system components (or visual representations thereof) are interconnected via transparent acrylic tubing, equipped with multi-colored sequential lights to demonstrate the configuration of the cooling circuits within a new energy vehicle's high-voltage system.
4. Includes a smart display screen for demonstrating the new energy vehicle's high-voltage system, featuring the following:
(1) Pre-installed simulation software that allows for the demonstration of the operational processes of the new energy vehicle's high-voltage system.
(2) The software enables demonstrations of the traction battery charging process, as well as the conversion of high-voltage DC into three-phase AC via the motor controller to power the electric drive motor.
5. The system is powered by a switching power supply that converts standard 220V AC mains into 12V DC via internal circuitry—eliminating the need for a physical battery and the associated maintenance—and includes short-circuit protection for the 12V DC supply.

Guangdong Zhongcai Education Equipment Co., Ltd. is a professional manufacturer with over 20 years of experience in producing automotive teaching and training equipment. As a national high-tech enterprise, we specialize in the design, development, and production of automotive electrical systems, engine and chassis training platforms, new energy vehicle training equipment, and intelligent diagnostic teaching systems.

Our factory is equipped with modern production lines, advanced processing equipment, and professional testing facilities, enabling large-scale manufacturing with consistent quality. Every product undergoes strict quality control and functional testing to ensure durability, safety, and long-term performance in teaching environments.

We offer flexible OEM and ODM services, including product customization, functional integration, and branding solutions, to meet the specific needs of schools, training centers, and enterprises worldwide. With a focus on efficiency, reliability, and responsive service, Guangdong Zhongcai Education Equipment Co., Ltd. supports global partners in delivering high-standard vocational education and cultivating skilled automotive professionals.

FAQ

1. ARE YOU A TRADING COMPANY OR MANUFACTURER?

A1: We are a manufacturer. Our equipment is superior in quality and reasonable in price.

2. MAY WE VISIT YOUR FACTORY?

A1: Of course, welcome to our factory. Our factory is in Guangdong, China. It is near Guangzhou Baiyun Airport, which is very convenient for you to come here.

3. HOW TO ENSURE THE QUALITY?

A1: Our technicians are experts in this industry. Each assembly part has a controller to ensure stable operation of the equipment.

4. WHAT IS THE WARRANTY PERIOD AND THE DELIVERY PERIOD?

A1: Warranty period: 12 months.

Delivery period: Usually 30 days.

5. WHAT IS YOUR TERMS OF PAYMENT?

A1: For total ≤5000 USD, 100% T/T in advance.

For total >5000 USD, 50% T/T in advance, balance before shipping.