New Energy Vehicle Thermal Management Training Platform Automotive Educational Equipment Custom Manufacturer ODM

I. Product Overview
This equipment is based on the actual thermal management system (or illustrations thereof) found in new energy vehicles. It utilizes transparent acrylic tubing to connect the components of a liquid-cooled thermal management system, clearly demonstrating the layout of cooling circuits for the drive motor, traction battery, and controller. The transparent acrylic tubes are equipped with integrated "flowing" LED lights, using distinct colors to differentiate the thermal management control processes for each assembly, thereby providing a comprehensive view of the structure of a liquid-cooled thermal management system for new energy vehicles. It is designed to meet the requirements for both theoretical instruction and practical maintenance training in colleges, universities, and vocational technical schools.

II. Equipment Structure and Materials
1. The panel frame is constructed from Q235A carbon steel, formed via cold-stamping, resulting in an aesthetically pleasing design.
2. The base frame is fabricated from welded 40×40 mm Q235A carbon steel square tubing, with side panels made of Q235A steel (≥1.5 mm thick). The base frame and the upper panel frame are designed as separate, modular units, secured together with stainless steel bolts. A horizontal work surface is provided atop the base frame, with a clear width of at least 385 mm.
3. The drawers on either side are constructed from cold-stamped Q235A carbon steel. They feature a sleek appearance and are equipped with soft-close, silent-glide drawer slides and chrome-plated handles.
4. The entire unit is finished with a durable powder-coat (spray) finish and mounted on four 3-inch industrial-grade, lockable casters, ensuring flexible mobility, safety, reliability, and long-term durability.
5. The equipment panel is made of 4 mm thick, high-grade aluminum-composite material—resistant to impact, stains, fire, and moisture—with a surface treated with a specialized primer. A full-color UV-printed schematic is applied to the panel, allowing students to directly compare the diagram with the actual components to understand and analyze the operating principles of the new energy vehicle thermal management system.

III. Electrical System Components and Functions
1. Based on actual components or illustrations of a new energy vehicle thermal management system, the equipment provides a clear, comprehensive display of the system's structural composition.
2. The thermal management system—presented via actual components or visual representations—is interconnected using transparent acrylic tubing, equipped with multi-colored "flowing" LED lights to illustrate the cooling circuit configuration of a new energy vehicle (NEV) thermal management system.
3. An intelligent display screen is integrated for the demonstration of the NEV thermal management system, with the following features:
(1) Simulation software is installed, allowing for the demonstration of the NEV thermal management system’s operational processes.
(2) The software includes visual schematics that clearly depict the cooling processes for the drive motor and controller, the operation of the PTC (Positive Temperature Coefficient) heating system, and the cooling/thermal management processes for the electric compressor and traction battery.
(3) The software features specific modules—"Motor Cooling System," "PTC Heating System," "Air Conditioning/Refrigeration System," and "Battery Cooling System." Selecting these modules triggers dynamic flow animations within the on-screen schematics and activates the corresponding LED lights on the transparent acrylic tubing, creating an interconnected system where software controls hardware.
(4) Adjustable sensors—simulating motor and battery coolant temperatures—are provided, allowing users to demonstrate the temperature thresholds required for motor and battery thermal management.
4. The drive system thermal management setup includes a radiator, cooling fan, coolant expansion tank, and an electronic water pump.
5. The air conditioning thermal management setup includes an electric compressor, condenser, evaporator assembly, electronic expansion valve(s), a PTC heater, a heating-circuit expansion tank, a heat exchanger, a multi-function display, an A/C control panel, an A/C controller, a solar/sunlight sensor, and a heater water pump.
6. The traction battery thermal management setup includes a battery thermal management controller, a battery cooling water pump, a battery thermal management expansion tank, and a gateway controller.
7. The system is powered by a switching power supply that converts standard 220V AC mains into 12V DC. This eliminates the need for a physical battery, removing the inconvenience of recharging; the 12V DC power supply includes built-in short-circuit protection.

Guangdong Zhongcai Education Equipment Co., Ltd. is a professional manufacturer with over 20 years of experience in producing automotive teaching and training equipment. As a national high-tech enterprise, we specialize in the design, development, and production of automotive electrical systems, engine and chassis training platforms, new energy vehicle training equipment, and intelligent diagnostic teaching systems.

Our factory is equipped with modern production lines, advanced processing equipment, and professional testing facilities, enabling large-scale manufacturing with consistent quality. Every product undergoes strict quality control and functional testing to ensure durability, safety, and long-term performance in teaching environments.

We offer flexible OEM and ODM services, including product customization, functional integration, and branding solutions, to meet the specific needs of schools, training centers, and enterprises worldwide. With a focus on efficiency, reliability, and responsive service, Guangdong Zhongcai Education Equipment Co., Ltd. supports global partners in delivering high-standard vocational education and cultivating skilled automotive professionals.

FAQ

1. ARE YOU A TRADING COMPANY OR MANUFACTURER?

A1: We are a manufacturer. Our equipment is superior in quality and reasonable in price.

2. MAY WE VISIT YOUR FACTORY?

A1: Of course, welcome to our factory. Our factory is in Guangdong, China. It is near Guangzhou Baiyun Airport, which is very convenient for you to come here.

3. HOW TO ENSURE THE QUALITY?

A1: Our technicians are experts in this industry. Each assembly part has a controller to ensure stable operation of the equipment.

4. WHAT IS THE WARRANTY PERIOD AND THE DELIVERY PERIOD?

A1: Warranty period: 12 months.

Delivery period: Usually 30 days.

5. WHAT IS YOUR TERMS OF PAYMENT?

A1: For total ≤5000 USD, 100% T/T in advance.

For total >5000 USD, 50% T/T in advance, balance before shipping.